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Why are manhole covers round? …and other trivia about the pesky drains covers

Sep 29th 2003
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“Why are manhole covers round?” May of us know this as the by-now passe, declasse interview question. How would you handle this question?Here is where I will add and conserve all the answers I can find.

“Why are manhole covers round?” May of us know this as the by-now cliche, declasse interview question. In fact, any person who has interviewed with a passingly intelligent firm would be familiar with it. Following are the usual bromidic Big4 “solutions” — 

1. The commonly told story, which may even be true, is that manhole covers are round so some moron from the civil department of you municipality won’t be able to drop them accidentally into the manhole.

2. Secondly, the manufacture of circular manhole covers is easier and more accurate than the manufacture of covers of any other shape.

3. Thirdly, you can roll round manhole covers, which makes them easy to lift and carry around.

4. Because holes are round! ;-)

But is this all? For one thing, not all manholes are around. It’s true that MOST are round but I’ve also seen square, rectangular, and in Tokyo, also some triangular ones. Hop on to any manhole picture collection on the net (e.g., Dan Heller’s pic set, the designer set of Japanese manholes, or the very comprehensive and funny Drain Spotting.)

Now, assuming that drain covers are in fact available in all shapes and sizes (even though typically in circles) and if this question was posed ONLY for the ones that round, how would I answer it? I could say that we are just considering the round ones, then they are round by definition. So that question is a tautological one.

Is there some particular value to having a round manhole cover?

Well, yes. Round covers are used when the hole they are covering up is also round. It’s simplest to cover a round hole with a round cover. Isn’t it?

Can we think of a property of round covers that gives them an advantage over square ones?

We have to look at what is under the cover to answer that question. The hole below the cover is round because a cylinder is the strongest shape against the compression of the earth around it. Also, the term “manhole” implies a passage big enough for a man, and a human being climbing down a ladder is roughly circular in cross-section. So a cylindrical pipe is the natural shape for manholes. The covers are simply the shape needed to cover up a cylinder.

Do we believe there is a safety issue? I mean, couldn’t square covers fall into the hole and hurt someone?

Square covers are sometimes used on prefabricated vaults where the access passage is also square. The cover is larger than the passage, and sits on a ledge that supports it along the entire perimeter. The covers are usually made of solid metal and are very heavy. Let’s assume a two-foot square opening and a ledge width of 1-1/2 inches. In order to get it to fall in, you would have to lift one side of the cover, then rotate it 30 degrees so that the cover would clear the ledge, and then tilt the cover up nearly 45 degrees from horizontal before the center of gravity would shift enough for it to fall in. Yes, it’s possible, but very unlikely. The people authorized to open manhole covers could easily be trained to do it safely. Applying common engineering sense, the shape of a manhole cover is entirely determined by the shape of the opening it is intended to cover.

However, why only circular? Can you think of any country that has non-circular coins? Coins that painlessly fall into the circular slots of vending machines? What makes the round manhole covers any different?

The point is, if a consistent diameter is the only requirement, any equi-diameter shape will do? This precludes any regular polygon because those are not equi-diameter shapes. [For example, a square manhole cover can fall through the square hole along its diagonal, and an equilateral triangular manhole cover can fall through the eqilateral triangular hole along its altitude.]

However, imagine a regular polygon with an odd number of sides. Place a compass point on one of its vertices. Set the radius of the compass to be the distance to either of the two farthest vertices (i.e., the vertices at the ends of side opposite the compass point). Draw an arc connecting those two farthest vertices. Replace the straight side between those two farthest vertices with the newly drawn arc. Repeat this process for each vertex of the original polygon.

You now have an object with an odd number of sides that looks sort of like a regular polygon but with curved sides instead of straight sides. By construction, this object has a constant diameter when viewed edge-on from any angle. A manhole cover with this shape will not fall through the hole. [And it will roll fairly well.]

What my civil engineering friend (from Michigan, USA) has to say:

It’s like this. Sanitary manhole covers are usually round (and solid, i.e. VERY heavy) but Storm sewer manhole and Inlet covers are usually square or rectangular grates which let water in. The deciding factor is where they are placed relative to the curb line. All covers are actually installed on a concrete generic ‘Mexican Hat’ structure which can be centered or offset to one side. The structure fits on the round concrete casting (5’ - 8” diameter) and can be made to accept any solid or grated casting. If this part of the world, where river flooding is fairly common, Sanitary manholes and lift stations are either raised above potential flood limits if possible or sealed and bolted shut, making them much more difficult to open. It’s also a very good idea to vent Sanitary manholes and lift station with a portable fan to avoid being overcome by methane and other gasses trapped in them.

Makes sense. The most interesting answer though came from one of my clearly emancipated female friends:

“Why is a manhole cover round? Whatever the reason, let’s not call it a manhole cover shall we? ‘Personhole’, please.”

Given that the question is supposed to test how you think on your feet (or your ass, if you’re sitting in an interview) I guess that could qualify as the spiffiest answer I have come across. :)




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19 Comments

  1. rachelle

    it has to do with a mathmatical thing the other answers are wrong!!!!!!!!!!!!!!!!!!

  2. Thanks for dropping by Rachelle. What mathematical thing? Btw, I disagree that all the other answers are ‘wrong.’

  3. April

    They are made like that so I can throw them like frisbies at assholes.

  4. April, you sound like you speak from experience, so I’ll let your post linger. In certain cases, a retort like that may even get you the job :)

  5. spooky

    to the first commenter: if it was only about a mathematical formula we wouldn’t have other shapes of the covers, and i have seen other shapes too.

  6. b

    “Place a compass point on one of its vertices. Set the radius of the compass to be the distance to either of the two farthest vertices (i.e., the vertices at the ends of side opposite the compass point). Draw an arc connecting those two farthest vertices. Replace the straight side between those two farthest vertices with the newly drawn arc. Repeat this process for each vertex of the original polygon.”

    HOLY CRAP - WHY???? Why would you make something MORE complex, simply because you were able to? Really, if you included that in your answer in an interview, I wouldn’t give you the job…

  7. Couldn’t agree more! :)

    Frankly, if I were to give an answer to this question, I would NEVER get mathematical. It may be required for engineering type interviews, but that’s not me.

  8. my favorite answer was from a jamaican engineer. after a bit of consideration he said, ‘it is round because if it were a rectangle and looked up from down below, you would think you were in the grave.’

  9. mascotglobe

    The reason for the circular construction of manhole covers is, quite simply, that covers of any other shape would fall through the manholes by virtue of their varying diameters. Circular manhole covers do not vary in width, or in diameter, as is the case with these other shapes, thus remaining in place despite the street traffic running roughshod over them.

  10. Ghassan

    Because holes are round
    you should see more holes to believe that

  11. Mildew

    Not all holes are round.

  12. jp

    No, but they all contain nothing but air….

  13. Willow

    1. The commonly told story, which may even be true, is that manhole covers are round so some moron from the civil department of you municipality won’t be able to drop them accidentally into the manhole.

    I explore drains. Not sewers, drains, which also commonly have round manhole covers. The snide tone of the above suggests that you have never actually had to lift a manhole cover. They are heavy. Very heavy. The process of pulling one back over a shaft when entering a drain can easily result in it falling in if it is not round, which will probably kill you and anyone else below you. I have seen non-round manhole covers fall into drains.

    Willow of the Sydney Cave Clan.

  14. owen

    Another property: round is cheaper. Less material is required for the pipe, and there is the simplest alignment execise to join with the system below. It all goes together just like plumbing pipes. Really big, heavy, pipes. Saving time in aligning these is worth quite a bit. And yes, as mentioned, the compression factor is better, which means less material again.

    I don’t know I’d say a cylindrical pipe is the natural shape for a human being climbing down a ladder, though. Square also works well when you put the rungs down one corner. The other corners give good elbow, rump, & heel clearance.

    And for anyone who thinks you’d have to be an untrained twit to drop a cover down a shaft, keep in mind that the people doing it do it at all hours, in all weather, and during long overtime responding to emergencies.

  15. Earnon

    Round works. Anythimg else is just masturbation on the customer’s dime.

    It’s simple, elegant and effective. Can’t be dropped into the shaft. Simple to fabricate. Strong. Impossible to improperly install.

    Jesus, this is a no-brainer.

    Only an arrogant egotistical jackass — -more concerned with “making his mark” than with delivering the best solution to his customers — -would choose to use a second or third rate design like a non-round manhole cover.

  16. Just saw this and had to include it on this site:

    If Richard Feynman were asked this question:
     http://www.sellsbrothers.com/fun/msiview/#Feynman

    Hilarious! :)

  17. Ranjit Wankhede

    Well puzzled over why its called a manhole cover when it should be also called a femalehole

  18. delta

    Why is a manhole called a manhole?

    I know it could be called a manhole coz the hole on a man’s body emits stinking stuff from it & stinks to high hell (especially when they’ve had curry, beer, kebab, FOOD in general!)

    But why is it a MANHOLE?

    answers on a postcard

  19. Mark

    Well if marketers have their way round manhole covers won’t be an issue.. here’s an image of a Folgers coffee promotion in NYC:
     http://photos1.blogger.com/blogger/353/70/1600/coffee_manhole.jpg

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